ptfe molded sheet

Hansa PTFE Molded Sheet

PTFE molded sheet is fluoropolymer made through a compression molding process.

Compression molding PTFE is a critical process since it forms the foundation for making other products such as skived PTFE sheets.

  • Lámina moldeada de PTFE
  • Lámina moldeada de PTFE
  • Lámina moldeada de PTFE
  • Lámina moldeada de PTFE
  • Lámina moldeada de PTFE
  • Lámina moldeada de PTFE
  • Lámina moldeada de PTFE
  • Lámina moldeada de PTFE

Lámina moldeada de PTFE

 

  • Excellent chemical resistance– you can make liners and seals for chemical tanks, gasket tapes, sealing applications, etc.
  • Low friction co-efficient– hence suitable for sliding bearings, non-stick liners
  • Superior dielectric properties– due to the non-polar structure hence a perfect choice for electrical insulation. It conforms to the ASTM D149 requirements.
  • High heat resistance and excellent temperature performance– you can use it to make PTFE seals and gaskets
  • Non-toxic– thus approved by FDA for making food processing products such as non-stick cookware

Description about PTFE Molded Sheet From Hansa

Generally, processing PTFE molded sheets requires special attention before other processes such as injection molding. For instance, most manufacturers have adopted:

  • First, compression molding PTFE powder
  • Second, get the preform, then subjected it to a sintering process before molding Politetrafluoroetilenointo sheets.

PTFE Molded Sheet Options

Molded PTFE sheets are available in many options according to custom options:

 

Standard to Cut to Size Dimensions and Thickness

Although the PTFE molded sheet manufacturer may have specific dimensions according to their tooling design, they can cut the sheets to any size.

Virgin Grade Molded PTFE Sheets

The Láminas de PTFE are made from 100% pure Polytetrafluoroethylene material.

Modified PTFE Molded Sheets

Depending on specific applications requirements, molded PTFE sheets may have other additives such as:

Usually, the percentage of the added additive or filler may range from 15% to 45%, depending on the desired properties of the PTFE molded sheets.

Remember, there are many filler options.

We have 100% virgin PTFE molded sheets,and filled PTFE sheets,including glass fiber filled PTFE,carbon filled PTFE bronze filled PTFE, the most popular size 1000*1000mm,1200*1200mm,1500*1500mm,thickness can be from 3mm to 120mm.

Our ptfe molded sheet is completely sintered,without any black color inside, they can be used to process various parts.

We have more than 60 tons of ptfe moled sheets stocks in our warehouse,produce all ptfe sheets,rods tubes,almost 280tons per month.

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Fricción excepcionalmente baja

Coeficiente de fricción (COF) tan bajo como 0,04, con una superficie lisa con propiedades autolubricantes que eliminan la necesidad de lubricantes externos.

Estabilidad mecánica

Demuestra una resistencia favorable a la compresión y a la fluencia a temperatura ambiente, aunque puede ablandarse a temperaturas elevadas, lo que lo hace adecuado para aplicaciones de baja tensión.

Excelente estabilidad química

Presenta resistencia a la corrosión capaz de soportar agentes agresivos y la mayoría de los medios químicos (pH 0-14).

Excelente estabilidad térmica

El rango operativo abarca desde -200 °C a +260 °C para un servicio sostenido, con tolerancia a la exposición a corto plazo de hasta 300 °C.

Application Of PTFE Skived Sheet

Industrial:Sellos, juntas, cojinetes, componentes de válvulas y revestimientos para tuberías y tanques.

Electrónica:Aislamiento para placas de circuitos, conectores y componentes electrónicos;

Automotor:Bujes, mangueras y revestimientos para líneas de combustible;

Alimentos y bebidas:Cintas transportadoras, moldes y contenedores;

Médico:Catéteres, dispositivos implantables y material de laboratorio.

Production Process for PTFE sheets As Following Steps

Step 1 : PTFE RESIN PURCHASE

Raw Material Specifications for PTFE SheetsPrimary resins sourced from Shandong Dongyue (China) and Daikin Industries (Japan), predominantly suspension-polymerized medium-grade formulations, compliant with FDA y REACH regulatory requirements.

Step 2 :MOLDED MOLDING PRODUCTION

Raw material processing: crush it through 10-20 mesh sieve, and place it in 23℃-25℃ environment for temperature adjustment for 24h-48h. Molding: pressure 17.5-35MPa, pressure holding time 1-10min.

Step 3 :SINTERING COOLING TREATMENT

Sintering: sintering temperature 360℃-380℃, heating rate 30℃/h, 330℃ for 2h,370℃ for 3h. Cooling: cooling rate 20℃/h, slowly around 330℃ near the melting point of PTFE

Step 4 :CONTROL THE QUALITY FOR EACH ORDER

Incoming Quality Assurance ProtocolQuality inspection is the feedback of customer trust. We will conduct secondary quality inspection on each product stored in the warehouse to ensure qualified quality.

Step 5 :WAREHOUSE FOR PACKING PREPARE

Inventory Readiness & Packaging WorkflowWe have a large number of qualified inventory products, can be shipped at any time to ensure that customers receive qualified products in the shortest and fastest time.

Step 6 :STANDARD EXPORT PACKAGING FOR LOADING

Export free fumigation packaging: Conventional export packaging is all export free fumigation packaging, we can also customize the packaging according to customer needs.

Step 7:LOADING FOR SHIPPMENT

One-stop delivery: We have a stable transport fleet to deliver your goods to the freight port in time and safely.

ptfe molded sheet
Molded PTFE Sheet Vs Skived PTFE Sheets

Usually, we make skived PTFE sheets from Polytetrafluoroethylene molded sheets. Comparing the two Polytetrafluoroethylene sheets, molded PTFE sheets have a larger thickness, besides having a consistently flat surface.

Specifications Of PTFE Molded Sheet From Hansa

Tipo Descripción del tamaño
 

Lámina moldeada de PTFE

El tamaño regular es Cuadrado: ancho x largo, desde 150 mm – 2000 mm

Espesor: 4 mm – 500 mm

Propiedades unidad Resultado
Densidad aparente g/m² 2.10~2.30
Resistencia a la tracción (mín.) MPa 15.0
Alargamiento de rotura (mín.) % 150
Resistencia dieléctrica (mín.) KV/mm 10

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  • HANSA ha sido mi proveedor de juntas de PTFE para mi empresa automotriz. Durante más de dos años, me han proporcionado de forma constante juntas de alta calidad y alto rendimiento. Los productos son duraderos y se adaptan perfectamente a mis proyectos.
    Jacky
    de Hong Kong
  • HANSA ha sido mi proveedor de juntas de PTFE para mi empresa automotriz. Durante más de dos años, me han proporcionado de forma constante juntas de alta calidad y alto rendimiento. Los productos son duraderos y se adaptan perfectamente a mis proyectos.
    Jacky
    de Hong Kong
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