ptfe molded tube

Hansa PTFE Molded Tube

PTFE Molded Tube

PTFE molded tubes are chemically inert, safe, and have a wide working temperature ranging between -400 and +550°F. Furthermore, the molded PTFE tubes have a low friction coefficient and superior thermal resistance with high breakdown voltage.

This type of PTFE tubing is produced through a compression molding process. Compression molding works for PTFE pipes since the material has high melting point and molecular weight.

Your Expert PTFE Molded Tube Manufacturer in China

Compression molding PTFE tubes involves subjecting polytetrafluoroethylene powder to compressive forces under ambient temperature. This produces performed PTFE molded tubes, which are then sintered to make the tubing.

Molding PTFE tubing is a cost-effective process, which also reduces waste. The PTFE molded tube thickness may vary from 2mm to 6mm. At the same time, the compression-molded PTFE tube diameters can be as high as 300mm.

Compression molding tube is a versatile process suitable for any polytetrafluoroethylene grade. You can make PTFE tubing using virgin, modified, mechanical grade, or filled PTFE material

Key Features of PTFE Molded Tube

Outstanding Chemical Stability

Exhibits corrosion resistance capable of withstanding aggressive agents and the majority of chemical media (pH 0-14).

Mechanical Stability

Demonstrates favorable compressive and creep resistance at ambient temperatures, though may soften under elevated temperatures, suitable for low-stress applications.

Exceptionally Low Friction

Coefficient of friction (COF) as low as 0.04, featuring a smooth surface with self-lubricating properties that eliminate the need for external lubricants.

Outstanding Thermal Stability

Operational range spans from -200°C to +260°C for sustained service, with short-term exposure tolerance up to 300°C.

PTFE Molded Tube Applications

You can use molded PTFE tubes as the end product or process it further to make other parts. Some common applications include;

  • Tubes in machines such as LSR injection molding, Softgel encapsulation machines, etc.
  • Spaghetti tubes – these are mainly flexible and thin PTFE molded tubes in medical, automotive, and chemical industries.
  • PTFE hoses – are suitable for high-pressure applications due to the thick wall.
  • PTFE sleeve – common applications include rings, load bearings, seals, gaskets, etc.

Production Process for PTFE Tubes As Following Steps

Step 1: Raw Material Preparation

 Select PTFE resin that meets purity requirements. Pre-treat the resin to remove any surface impurities, ensuring the final product’s purity and appearance aren’t affected.

Step 2: Mold Preparation

 Choose a mold size that matches customer specifications. Clean the mold surface thoroughly and apply a specialized release agent to prevent sticking.

Step 3: Cold Pressing

At room temperature, fill the mold with the pre-treated PTFE powder. Use a hydraulic press to compress the powder, forming a dense, tube-shaped preform.

Step 4: Sintering

 Remove the cold-pressed preform from the mold and place it in a sintering oven. Under high heat, the PTFE particles melt and fuse together, creating a solid, continuous structure.

Step 5: Finishing and Inspection

 Cut the sintered tubes according to the required specifications. Finally, perform quality inspection to ensure the product meets all standards.

Properties Unit Result
Apparent density g/m³ 2.10~2.30
Tensile strength(min) MPa 15.0
Elongation at break(min) % 150
Dielectric strength(min) KV/mm 10
φ30*10*100 φ72*33*150
φ30*20*100 Φ67*38*125
φ35*15*100 φ75*25*150
φ40*15*150 φ75*30*150
φ40*20*100 φ75*35*150
φ40*25*100 φ75*40*150
φ40*30*100 φ75*45*150
φ45*25*100 φ75*55*100
φ45*28*72 φ80*45*150
φ45*30*100 φ80*40*150
φ47*24*40 φ80*20*100
φ50*15*200 φ80*50*150
φ200*150*300 φ690*588*250
φ200*165*150 φ690*590*230
φ200*170*150~300 φ690*640*100–80
φ200*180*150 φ690*625*120
φ200*60*150 Φ700*480*30
φ200*65*100 φ710*480*100
φ200*75*100 Φ710*500*100
φ200*80*100 φ710*580*170
φ200*90*100 φ710*595*170
φ205*140*150 φ710*600*90
φ205*150*200 φ710*640*150
φ205*58*320 φ730*550*100
φ210*100*100-210 Φ730*588*250
φ660*625*120 φ1162*997*153
Φ2180*2100*40 φ1230*1140*80
Φ2080*2000*40 φ1230*997*100
Φ1880*1800*40 Φ1390*1290*120
Φ1525*1445*80 φ1450*1310*45

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  • “HANSA has been my PTFE seal supplier for my automotive company. For more then two years, they are consistently providing high-quality and performance sealing. The products are durable and really suits my projects”
    Jacky
    from Hongkong
  • “HANSA has been my PTFE seal supplier for my automotive company. For more then two years, they are consistently providing high-quality and performance sealing. The products are durable and really suits my projects”
    Jacky
    from Hongkong
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